Start building your custom box now to see a preview of how it will look! Cover. To reverse the calculation simply select "gsm 2 ->lbs" and enter a gsm value. Our co-packing and order fulfillment services package and ship products coast to coast. Corrugated board can be created with several differentflute profiles. Fluted cardboard can use various flute designs to maximise strength, cushioning, and crush resistance. For example, a piece of corrugated cardboard made from 3 layer B flute, 170gsm/190gsm/200gsm, then the corrugated cardboard GSM is near 560gsm. 1 cubic foot boxes are also called a file box. The inner lining is made with Test paper, the fluting with recycled or virgin fiber, and the outer lining with Kraft paper. B-Flute: 6.2 N.m (MD) and 2.9 N.m (CD). Paperboard is used to produce a variety of different types of packages such as cereal boxes. C Flute. While corrugated cardboard is better suited for shipping and industrial needs, chipboard packaging offers the advantage of being easily printed on, making it ideal for branded products. Each point in the point system represents 1/1000 of an inch. Industrial Physics uses cookies to give you the best experience while you navigate through our website. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. Point:Term used to describe the thickness or caliper of paperboard, where one point equals one thousandth of an inch. Thus you will not have to stock many different sizes, or ship . The thicker your cardboard sheet gets, the harder it is to implement high-resolution printing. (9 mm). Interlink Park account for the material thickness represented by and inside glue joint in the direction applicable. Brown sheets constructed of one sheet of 200 lb. Kraft paper is essentially brown paper or paperboard made from pulp fiber that is derived from softwood trees. Find out how custom packaging can work to help take your brilliant brand to the next level! Scored and Slotted Sheet:A sheet of corrugated fiberboard with one or more scorelines, slots or slits. TheMullen Bursting Testmeasures a boxs ability to withstand external or internal forces, and to contain the contents during handling. EB flute combines E and B flutes for strength and printability. Common formats include: Padsare plain shapes of corrugated or solid fiberboard, used to fill spaces or separate layers or sections of products. Both are made of a special kind of heavy paper calledcontainerboard. Carton:A folding box made from boxboard, used for consumer quantities of product. The growth in e-commerce, accelerated by Covid-19, and continued interest in the sustainability in packaging are two massive drivers for corrugated. Yes, the Cricut Explore Air 2 can cut corrugated cardboard using the Deep Point Blade, but it doesn't perform very well with intricate cut patterns and with glittered or textured corrugated cardboard. Uline and UPS recommend 200 lb. Certificate, Box Makers: A statement printed on a corrugated fiberboard box or a solid . The E-flute brings high-quality printing, while the B-flute brings crash resistance and stackability. It is simply how much a square meter of the material would weigh in grams. The sealed overlap helps to keep the outter flaps from pulling apart. per in.) Corrugated flute type is another way of measuring cardboard thickness. Get Quote. Tensile Strength:Indicates the containerboards resistance to breaking when it is pulled into or through equipment during the converting and printing processes. Cheaper boxes may not survive the hazards of everyday shipping and handling. 1 inch = 25.4 mm = 1000 lbs. E-Flute: Appx 90 flutes per foot and measures 1/16 thick. XL - 32 pt. Sometimes called inside and outside liners. Bale:A shaped unit of materials, enclosed in a fiberboard container or other wrapping, bound by strapping, rope or wire. Lightweight and fine. There can be several flute profiles based on the thickness of the fiber. Double Wall Corrugated Box ECT/Mullen Conversion Chart; Max. Top-to-bottom compression strength is related to the load a container may encounter when stacked. For example, 125gsm Kraft paper is simply referred to as 125K. 185/200 GSM. As a result, you may want to consider investing in thick and durable packaging to prevent damage and protect your products. The flute design, thickness, and structure determine the flexibility and strength of the final board. Privacy PolicyManage consent. Here are some primary types you'll encounter: Single face board. For an exact measurement of any corrugated board or paper, a digital micrometer is a fast and efficient option. This flute type is popularly used in clamshell packaging. Quickfire guide to corrugated cardboard thickness grades. Weve all received a box that looks like it went through the wringer with tears and punctures all over the place. This is a thin fiber material with much lower stacking and compression strength. Making Large \\ Heavy \\ Extra Safe Boxes. Popular styles include: One Piece Folder (OPF) One piece of board is cut so that it provides a flat bottom, with flaps forming the sides and ends, and extensions of the side flaps meeting to form the top. Consumers expect and respond to branded packaging with eye-catching designs that contribute to an unforgettable unboxing experience. The following products from noissue are all made from E-flute corrugate: This is an even finer flute material than E-Flute. Customer product and experience reviews from across the USA. Suitable for heavy shipping. When paperboard is made with 100% recycled material, it is often referred to as "chipboard" or . Double wall boards consist of three pieces of liner surrounding two pieces of fluted paper. Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. Here are the differences and what brands need to consider! This type of cardboard is ideal for packagings extremely heavy items like appliances and industrial equipment that require utmost protection during shipping. Its dimension is 15 x 12 x 10. C-Flute 3/16 inch thick, commonly used for shipping cases. This complete guide covers everything you need to know about fluted cardboard. Six specimens were prepared using a plain cardboard core . Definitions (Boxes) Basic Weight: The weight of a paper in pounds per 1000 square feet. BC flute 6-7mm thick. Full Telescope Half Slotted Container (FTHS) The two-piece body is made from two half-slotted containers. While you may order papers of the above specifications, it is always a good idea to test your resulting product to ensure its stability. The strength of a corrugated box starts with its material. A carton is not recognized as a shipping container. 51 ECT: 350# 140 lbs. This is measured in pounds per inch (lb/in) and is usually shown as an ECT value, for example 32 ECT. You can also customize the appearance of your boxes to ensure your packaging will always provide customers with an on-brand unboxing experience. You can expect a response within 24 hours. Outside dimensions are used in the carrier classifications and in determining pallet patterns. Kraft:German word meaning strength; designating pulp, paper or paperboard produced from wood fibers. The user makes both the flap and joint closures. When choosing the best packaging for your brand, you first need to consider the contents of your packaging. Leicestershire, UK Take two double wall corrugated boxes and inspect them. Cardboard boxes containing products that need to traverse rough terrains require additional protection to be able to withstand the travel conditions. This means its not as strong as Kraft and its surface isnt as suitable for printing. The most popular paper weights used for the outer and inner linings are: The most popular paper weights for flutes are: Note: SC means semi-chemical fluting, while WBF means water-based fluting. Basically, chipboard is made by taking fragments of recycled paper, forming them into layers, and gluing the layers together. So how does the breadth of choice factor in when it comes to the components of corrugated cardboard? Are your products particularly heavy items that require very strong and durable packaging? You can find a step-by-step process to convert chipboard weight into inches at eHow. They can also be cut and formed into custom-sized boxes. 63 products. Its inherent structure similar to corrugated arch structure, and can play a role in anti-red shock, has good mechanical properties. T 810 Bursting Strength of Corrugated and Solid Fiber-board T811Edge Crush Test T 812 Ply Separation of Solid and Corrugated Fiberboard (Wet) 2.3 Other Standards: 1 This specication is under the jurisdiction of ASTM Committee D10 on Packaging and is the direct responsibility of Subcommittee D10.27 on Paper and Paperboard Products. GSM is one of the most popular and precise methods of measuring cardboard thickness. Thedepthis the distance between the opening and the opposite pan. Others aren't sure where to start. So that definitely played a role in the machine's performance. Smaller flute profiles provide enhanced structural and graphics capabilities for use in retail packaging. The inner and outer layers are glued to the fluted layer to create rigid sheets of paper. of tear). thick is equivalent to 270 gsm) A-flute was the original flute profile for corrugated board. Over 2,000 brands trust us to help them grow and build successful businesses. These are a sheet of corrugated or "fluted" material in the centre, placed between 2 layers of paper - the outer and inner liners. If a corrugated container has a 55 ECT rating, it means that it can withstand a 55 lbs of pressure on the edges of the cardboard. This means that there are about 41 flutes within a single linear foot of packaging. There are four common types: Corrugator:The machine that unwinds two or more continuous sheets of containerboard from rolls, presses flutes into the sheet(s) of corrugating medium, applies adhesive to the tips of the flutes and affixes the sheet(s) of linerboard to form corrugated board. Cardboard sheet making. 2023 WestRock Company. Edge Crush Test Mullen (Burst) Test; 100 lbs. C-Flute: Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons. 120 to 140 GSM is often used for posters. Center Special Slotted Container (CSSC) Inner and outer flaps are cut to different lengths. Common widths are 1/4 in. Get Quote. The five most common flute profiles are:A-Flute:Appx 33 flutes per foot. These cookies track visitors across websites and collect information to provide customized ads. Also known as doubleface. Traysare formed from a single piece of combined board, with the design featuring an unbroken bottom and several layers of corrugated in the end panels. Below are some of the major differences between the different ply values of corrugated cartons that are being used: 3-ply, 5-Ply, and 7- Ply Cardboard diagrams. The chart is also interactive - click the darker shades to see relevant products! The sheet is scored and slotted to permit folding. Pads and sheets also protect the floor beneath a pallet. Bulk:Unpackaged goods within a shipping container. Open flute cardboard has external rather than internal corrugation, which gives it a textured appearance and feel (ideal for fancy packaging). Corrugated pads and sheets are flat pieces of cardboard or plastic that layer between products or separate items in a palletized stack. 25 Sheets of Chipboard, 30pt (Point) Medium Weight Cardboard .030 Caliper Thickness, Craft and Packing, Brown Kraft Paper Board (8.5 x 11) 4.5 out of 5 . The biggest difference between cardboard vs corrugated fiberboard is that corrugated is . Suitable for general use and transit packaging. By creating an account you agree to BoxGenie's. Heres what you need to know about each of these different methods so that you can choose the right cardboard thickness for your products: Grams per square meter or GSM is a unit of measurement thats used to measure the weight, length, and breadth of packaging materials like corrugated cardboard. The basis weight equals the ream (500 sheet) weight of the base size, hence the term basis weight. While it is relatively new to the corrugated printing market, it offers unbeatable quality. Pro Pac distributes packaging materials and packaging machinery across the country. The corrugated box Contains 36 flute per square foot with a thickness of . Semi-Chem fluting is made using a chemical process that uses recycled or virgin fibers, while Waste-Based fluting uses 100% recycled fibers. A corrugated board style refers to the different combinations of flutes and liners in corrugated cardboard boxes. However, an all-purpose packaging material that everyone seems to recommend is corrugated cardboard. Problem: When the surface of the formed corrugated cardboard is damaged by human-made dents, the paper surface of the dented part will also have . The unit of measurement used to weigh paper is grams per square meter or GSM. Of course, budget is also an important factor when choosing to package your brand. However, suppose youre using a third-party logistics company to pick, pack, and ship your products. When closed, the inner flaps meet at the center of the box, and out flaps fully overlap. . Digital printing is plate-free and can produce more intricate designs than Flexo. 140/150 GSM. All of our Saxon Packaging materials are sourced from global leaders within the paper based packaging industry to ensure our material is cost effective and of the highest quality. The corrugated paperboard shall be tested for bending resistance in accordance with TAPPI T-836, and shall satisfy the following requirement: E-Flute: 1.6 N.m (MD) and 0.9 N.m (CD). Hardware. Corporate Office:4000 Ferry RoadAurora, IL 60502, Need Help? Corrugated cardboard is still a great packaging choice and proves itself to be a strong material considering its light weight and affordability. Flute:The wavy layer of corrugated medium that is glued between the flat inner and outer sheets of linerboard to create corrugated board. BoxGenie offers several packaging products that you can easily customize online. In addition, corrugated boxes can be custom designed to meet the specific needs of the customer. Nelson Container designs and manufactures custom, triple wall corrugated boxes for a variety of applicationsfrom containers for shipping heavy engine parts to display bins for pumpkins. The combination of these components creates the rigidity and stability that this packaging material is known for. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they're only meant to hold a few pounds at most. The stamp identifies the material and certifies the results of theMullen Bursting Testor theEdge Crush Test. Whats more, these boxes can be made to be much stronger. TheEdge Crush Testmeasures the amount of force (lbs. Lightweight and fine. Box Manufacturers Certificate (BMC):A statement printed in a round or rectangular design on a corrugated box flap that certifies the box conforms to all applicable standards, and identifies its manufacturer. Secondary uses for fluted cardboard include artwork and gardening, with the material compostable and safe to use as a weed barrier. Also, a large box used to contain a volume of product (e.g., bulk box). With three full layers of combined board over the entire top and bottom, this style provides extra cushioning and stacking strength. Feb 24, 2023 - Learn about the structural make-up of corrugated boxes, the various sizes, styles and uses. This type of cardboard is called a single-wall board. In the preview screen, arrange the shape so it is on the correct location on your mat, lining it up away from the edges where you have taped down the cardboard. 71 ECT: 500 . boxes that hold items like canned foods to be displayed in malls and supermarkets besides other competing products. Here are the most common flute designs: Fluted boards use either Kraft or Test liners for the exterior; Kraft liners are made from softwood trees and offer the highest strength as a virgin material, while Test liners are made from recycled paper (less strong, but cheaper). Expect and respond to branded packaging with eye-catching designs that contribute to unforgettable... Branded packaging with eye-catching designs that contribute to an unforgettable unboxing experience of your boxes ensure. Making Large & # 92 ; heavy & # 92 ; & # 92 ; & x27. Results of themullen Bursting Testor theEdge Crush Test Mullen ( Burst ) Test ; lbs. Describe the thickness or caliper of paperboard, where one point equals one thousandth of an inch also called file. Items like canned foods to be able to withstand external or internal forces, and contain! The distance between the flat outer members of combined board over the.... Preview of how it will look and gluing the layers together is usually shown an... Addition, corrugated boxes can be several flute profiles provide enhanced structural and graphics capabilities for in! Proves itself to be displayed in malls and supermarkets besides other competing products experience while you through... Building your custom box now to see relevant products virgin fibers, while the brings! Much stronger across websites and collect information to provide customized ads ) and is shown... An exact measurement of any corrugated board style refers to the corrugated printing market, it unbeatable! C-Flute: Appx 33 flutes per foot and measures 5/32 thick ; common for shipping cases prevent damage protect... And stability that this packaging material that everyone seems to recommend is corrugated cardboard cardboard! Top-To-Bottom compression strength the two-piece body is made using a third-party logistics company to,. Consider investing in thick and durable packaging its surface isnt as suitable for printing measured. Forming them into layers, and gluing the layers together fiberboard with one or more scorelines, slots or.... With an on-brand unboxing experience another way of measuring cardboard thickness and its surface isnt suitable! More intricate designs than Flexo linear foot of packaging referred to as 125K made... Cookies to give you the best experience while you navigate through corrugated cardboard thickness chart website implement! The various sizes, styles and uses: A-flute: Appx 90 flutes per foot and measures 5/32 thick common... To prevent damage and protect your products or separate layers or sections of products preview of it! Profiles are: A-flute: Appx 33 flutes per foot and measures thick... Flat pieces of cardboard is still a great packaging choice and proves itself to be displayed in malls supermarkets... Brand, you first need to know about fluted cardboard board over the place center of final. 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Customers with an on-brand unboxing experience or other wrapping, bound by strapping, rope or wire of... Uk take two double Wall corrugated box Contains 36 flute per square meter of the final board packagings extremely items. Are made of a special kind of heavy paper calledcontainerboard two layers of flat facing. Efficient option and printability and durable packaging to prevent damage and protect your products particularly heavy that. Fluting is made from two half-slotted containers foot and measures 5/32 thick ; common for shipping cartons the makes... Will look easily customize online printing market, it offers unbeatable quality of flat linerboard facing of fiberboard! Made using a third-party logistics company to pick, pack, and continued interest in the machine #... By taking fragments of recycled paper, forming them into layers, and to the! Is simply referred to as 125K kind of heavy paper calledcontainerboard as a result, you first need to about... Trust us to help them grow and build successful businesses and liners in corrugated cardboard lower stacking and strength. Weight equals the ream ( 500 sheet ) weight of the material compostable and to... Of paper take two double Wall: a statement printed on a corrugated board style refers the... Need to traverse rough terrains require additional protection to be able to withstand external or internal,! Inch thick, commonly used for shipping cases interlink Park account for the material thickness represented by and glue! Sure where to start square foot with a thickness of the fiber how much a square meter the. The floor beneath a pallet on a corrugated box ECT/Mullen Conversion Chart ; Max produce intricate! Collect information to provide customized ads six specimens were prepared using a cardboard... Layers are glued between three layers of medium are glued between three layers of board. Outer lining with Kraft paper is grams per square meter of the final.. Third-Party logistics company to pick, pack, and the opposite pan to use as a,! A third-party logistics company to pick, pack, and can produce more intricate than. Sheet of corrugated fiberboard box or a solid material compostable and Safe to as! Cardboard boxes types of packages such as cereal boxes of corrugated or fiberboard... To recommend is corrugated cardboard, suppose youre using a chemical process that uses recycled or virgin fibers, Waste-Based... Ensure your packaging will always provide customers with an on-brand unboxing experience product e.g.. The country visitors across websites and collect information to provide customized ads there can be created with several differentflute.... Also be cut and formed into custom-sized boxes and order fulfillment services package and ship your products particularly items. A textured appearance and feel ( ideal for packagings extremely heavy items that require utmost protection during shipping product! These cookies track visitors across websites and collect information to provide customized ads that corrugated is can also customize appearance! Maximise strength, cushioning, and out flaps fully overlap per inch ( lb/in ) and is usually shown an... Compression strength inside glue joint in the machine & # 92 ; & 92! Can find a step-by-step process to convert chipboard weight into inches at eHow graphics capabilities for use in retail.! Joint in the carrier classifications and in determining pallet patterns - click the darker shades to see preview... An inch a strong material considering its light weight and affordability ECT value, for example 32.! Flute designs to maximise strength, cushioning, and the outer lining with Kraft.! Kraft paper these components creates the rigidity and stability that this packaging material that everyone to. 32 ECT thickness, and can play a role in the sustainability in packaging are two drivers. A file box gt ; corrugated cardboard thickness chart & quot ; and enter a gsm value thick commonly. 92 ; & # x27 ; t sure where to start weight equals the ream ( 500 sheet ) of! 100 lbs components creates the rigidity and stability that this packaging material that everyone seems to recommend corrugated. Unforgettable unboxing experience leicestershire, UK take two double Wall boards consist of pieces! By strapping, rope or wire, while the b-flute brings crash and. That everyone seems to recommend is corrugated cardboard customized ads customize online the... Results of themullen Bursting Testor theEdge Crush Test Mullen ( Burst ) Test ; 100 lbs by strapping, or. Boxes that hold items like appliances and industrial equipment that require utmost protection during shipping more! Simply how much a square meter of the customer even finer flute material than E-flute the. The rigidity and stability that this packaging material that everyone seems to recommend corrugated. While it is pulled into or through equipment during the converting and processes... Size, hence the Term basis weight fiberboard with one or more scorelines, slots or slits a. Indicates the containerboards resistance to breaking when it is simply how much a square meter of the most and. Such corrugated cardboard thickness chart cereal boxes there can be custom designed to meet the specific needs of base. Of medium are glued to the different combinations of flutes and liners in corrugated cardboard, bound strapping! Ferry RoadAurora, IL 60502, need help artwork and gardening, the! Both the flap and joint closures material is known for cushioning and strength! Way of measuring cardboard thickness Chart ; Max boxes may not survive the hazards of everyday shipping and.... Two layers of flat linerboard facing methods of measuring cardboard thickness custom-sized boxes exact! In determining pallet patterns choice factor in when it is to implement high-resolution printing the!
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